Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer

 PE/PP Bottle flake pelletization line(300kg/h) This is mainly used for rigid or hard crushed material, film is also possible. Like PP/PE bottle flakes, barrle flakes and so on.Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural

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PE/PP Bottle flake pelletization line(300kg/h) This is mainly used for rigid or hard crushed material, film is also possible. Like PP/PE bottle flakes, barrle flakes and so on.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency, 

Screw is designed with differennt type for different, and the heater also can use Cost Aluminium, cost copper, alloy, keramic or others.


Machine detail parameter

Item NO.Item nameQuantity Power
1Rotary charger1 set2.2kw
2Φ120/28 single screw extruder1 set75kw
3Hydraulic screen changer system1 set2.2kw
4Φ120/10 single screw extruder1 set22kw
5Hydraulic screen changer system1 set2.2kw
6Water tank1 set--
7Gale dryer1 set3kw
8pelletizer1set 4kw
9Electrical control box1 set_

Project summary

NO.Item.Spec.
1MaterialCrushed HDPE, LDPE bottle and crate
2Capacityoutput::300-400 kg/hr
3Final products sizeΦ3mm
4Electricity power 380V/3P/50HZ
5Installed power200 KW for whole plant
6Power consumption70% of installed power
7Plant area>   48  Square meter
>   3 meter height
Estimate line size:  8m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant
8Manpower1-2 Persons required
9Payment terms30% by TT as deposit; Balance paid by TT before shippment.
Delivery time35 Working days since receive the deposit
Package Packing by film.
Warranty Period12months since the date of BL(except easy broken parts)
ShippingBy sea
Offer validity35Days

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 300kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.


Special design
1. You can use normal hopper to feed the material and you also can use force feeder to feed the material into the extruder.
2. You can use rotary charger to send the material into the feeder, and you also can use belt conveyer to send the material into the feeder, but for rigid crushed material, rotary chager is enough.
3. Water-ring hot die face cutter way, the die face is different, you should tell me which main material you do, then we will do the die face for you.
4. Single stage and two stage extruder also is possible, while two stage is more stable, and the capacity will be higher then single stage.


More machine photoes
Rotary charger, send the material into the feeder, stainless steel, with inverter
Feeder on the extruder, you can use hopper, top force feeder, side force feeder, all types is possible, side force feeder capacity will be higher and the machine is stabily
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
The first stage of the machine
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
From the first stage to the second stage extruder
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
There is one natrual degassing between the first stage and second stage
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
Second stage of the machine
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
The first stage screen changer is automatic/self-cleaning screen changer.
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
The second screen changer is plate screen changer;

Double positions hydraulic screen changing system
Oil pump power:2.2kw;
Screen changing time<2s
No material leaking 
Material come to the second stage directer.
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
Two/double stage machine, from the first stage to the second stage and Pull strap pelletizing way (like noodles),material come out from the die, machine line
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer

Final pellets when we test the machine
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
Machine loaded to Russia client
Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer

Pameter of such kinds of machine

Single stage

ModelSJ30SJ45SJ65SJ90SJ100SJ120SJ150SJ160SJ180SJ200
Screw diameter
(mm)
30456590100120150160180200
L/D18-42
Rotary speed10-120
Output 2-4010-60100-150180-250250-350300-600400-750800-10001500-20002000-3000

  Two stages:
ModeSJ100/100SJ120/120SJ150/150SJ180/180
SJ100SJ100SJ120SJ120SJ150SJ150SJ180SJ180
Screw diameter
(mm)
100100120120150150180180
L/D26-331226-331026-331026-3310
Output100-200150-300300-450800-1000

Pelletizing Line for PP/PE Bottle Flake with Automatic/Self-cleaning Screen Changer
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

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