Granulating Machine for BOPP Film BOPP Bags

 Plastic Granulator for HDPE/LDPE/LLDPE PP Film PP Woven Bag PE HDPE Film Pet Bottle Flakes,Wast film recycling pelletizing machine,Water-rWaste Stretch Film Granulating Machineing hot die LDPE film granulation machine HDPE film pelletizing machinery with vertical water-ring hot die face pelletizing way. It also can do

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Plastic Granulator for HDPE/LDPE/LLDPE PP Film PP Woven Bag PE HDPE Film Pet Bottle Flakes,Wast film recycling pelletizing machine,Water-rWaste Stretch Film Granulating Machineing hot die LDPE film granulation machine HDPE film pelletizing machinery with vertical water-ring hot die face pelletizing way. It also can do with horizontal water-ring hot die face pelletizing way and wind cooling die face pelletizing way to meet the requirement of different material. 

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag
.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.


Machine detail parameter

Item NO.Item nameQuantity Power
1Belt conveyor1set1.5kw
2Φ100/33 single screw extruder1 set55kw
3Compactor1 set37kw
4Hydraulic screen changer system1 set1.5kw
5Water-ring die face cutting system1 set1.5kW
6Chute1 set---
7Centrifugal dryer1set 3kw
8Wind transmission system1 set3kw
9Storage Silo1 set---
10Electrical control box1 set---


The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.


The advantages of the compactor
1. Counter current technology
    
 
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity

2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button

3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection


Poroduction layout
Granulating Machine for BOPP Film BOPP Bags

1.Belt conveyer                 2.Compactor           3.ML-85/30 single screw extruder
4.Hydraulic screen changer       5.Horizontal water-ring granulation system   
6.Chute                        7.Centrifugal dewatering
8. Vibration                     9. Wind transmission system
10.Silo storage


Belt conveyer(you also can add one metal detector on the belt to check the metal in the material, if there is metal in the material, it will alarm and the belt will stop by itself. People come to throw away the metal and restart the belt, the belt will work again)
Belt material: PVC
Plank material: carbon steel,
Motor power:1.5kw
Width of conveyer: 500mm
Granulating Machine for BOPP Film BOPP Bags
Compactor can cuttrer and agglometer the material together, with its fast speed running ,the material will be send to the extruder. There are stable cuter on the side of the compactor and rotary cutter in side of the compactor. It is cooling by water, there is water cooling system in the bottom of the compacor. 
it works by the running of rotary cutter, stable cutter and the rotary cutter  cut the material and by friction the material will be compred. And with cutter base running the material can be better melt and flow into the extruder.
Granulating Machine for BOPP Film BOPP Bags
Granulating Machine for BOPP Film BOPP BagsDegassing of the extruder, usually we use one natural degassing and one vacuum degassing. both degassing all can be controlled by vacuum
Granulating Machine for BOPP Film BOPP Bags
Machine line(HDPE, LDPE, LLDPE,PP woven bags,  PVC film PET film.etc, all kinds of these material can be done by this machine)

Extruder with horizontal water-ring cutter system

Gear box:high torque,low noise,external connect with cooling recycling system;

Screw: 38CrMoA1A,Nitrogen treatment;

Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller

Lubrication:forces lubricating;

Vacuum system:vacuum pump motor power 2.2kW
Granulating Machine for BOPP Film BOPP Bags
Water-ring pelletizing way, this machine is for our Russia client and they need vertical pelletizing way, we also have horizontal pelletizing way, pull strap pelletizing way and other

Granulating Machine for BOPP Film BOPP Bags
Material comeout from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo.

Granulating Machine for BOPP Film BOPP Bags
Clinet came to test the machine
Granulating Machine for BOPP Film BOPP Bags
Material can be done by this machine

Granulating Machine for BOPP Film BOPP Bags
Final pellets test by the machine
Granulating Machine for BOPP Film BOPP Bags

Pameter of such kinds of machine

TypeL/DMain powerCompactor powerSpeedCapacity(kg/h)
ML853355KW37kw10-150150-200
ML10030/3390KW55kw10-150250-350
ML13030/33132KW90KW10-150450-600
ML16030/33160KW132KW10-150600-800
ML18033/36200KW160KW10-150800-1000
ML20033/36250KW200KW10-1501000-1200
 



Granulating Machine for BOPP Film BOPP Bags
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

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